If your engine has stalling problems, then this troubleshooting guide
may help you solve your problems and can help to get you more familiar
with the different setting. The content of this guide is general for all
2 stroke nitro engines used in radio controlled cars and trucks. The
information is based on an .12 O.S. CV engine.
Tips & Tricks |
My Trucks |
What's New |
by Grant Tokumi|
Information Advisor - Robert Harrison
|Top End Mixture (TEM)
||needle valve, high end needle, main needle valve
||adjusts gas/air mixture at high speeds
||2-3 turns out from bottom
|Idle Set Screw (ISS)
||idle screw, throttle stop screw
||Adjusts engines idling speed
||carb opening at 1-2 mm
|Low End Mixture (LEM)
||Mixture control screw, low end needle
||adjusts gas/air mixture at low speeds
||1.5 turns out from bottom
Step 1: Test the Glow Plug
The real test of the life of the glow
plug is whether it runs better with the glow plug ignitor on
rather than with it off. If the engine doesnt run smoothly
with the glow plug off, then its time to change the glow plug.
Sometimes this isn't noticeable until the plug is so far gone
that the engine won't even run anymore, but sometimes you can
Step 2: Test for Compression
Low compression results in stalling problems (flame outs), inconsistent
idling, and poor performance (poor overall power). An engine with low
compression most likely means that dirt or other foreign matter has
worked its way into the engine and has scratched up the piston and sleeve.
It can also be caused by poor engine maintenance. If you don't do any
after run maintenance to your engine, then low compression can result. A
section on engine maintenance is given below. To test for compression,
just turn the flywheel with your hand. At one point, there should be some
turning resistance, making it hard to turn the flywheel any further. The
amount of resistance at that point is what you are interested in. The
amount of resistance is the amount of compression in the engine. As you
keep turning It, it should break free and become easy to turn again. If
its easy to turn the flywheel past that point of resistance (one complete
revolution is enough), then you have poor compression and may want to
consider replacing the piston and sleeve. If you have a compression
tester, compression should be around 60psi. When it gets to around 35psi,
it's time to rebuild the engine.
Step 3: Adjusting the Engine Settings
Top End Mixture
The top end mixture (TEM) screw controls the top speed of the engine.
Turning the TEM clockwise will lean out the engine. Turning it
counter-clockwise will richen the engine. The more lean you are, the more
top end you get. However, the more lean you are, the hotter the engine
gets. Ideally, you want the TEM to be as lean as possible without
overheating the engine. When you run the model you must listen to when the
motor is coming up onto the pipe. When it does, it should really hit a
nice scream and have a clean whine down the straight away. If it doesn't
and stays harsh, you are rich and you must lean the TEM. Lean the TEM by
turning it clockwise, around 30 degrees at a time. If the engine peaks out
then cuts out down the straight, you are way too lean, and the engine is
not getting enough fuel so the TEM must be richened. Richen the TEM by
turning it counter-clockwise, around 30 degrees at a Time. The correct
settings for the TEM should be somewhere around 2-3 turns out from bottom
("bottom" means starting with the screw all the way in).
Low End Mixture
The low end mixture (LEM) screw works exactly
the same as the TEM, only it just controls the
low end. Does it sound like it runs out of fuel when you
accelerate and then it dies (really whiny with a shutter when it
stalls), or does it sound more blurbly and plugged up (like it's
getting too much fuel and accelerates really slow)? If it sounds
more whiny when it accelerates and dies (lean), then try turning
the bottom end mixture screw two clicks counter-clockwise (you
should be able to feel it click) and give it a test run. If it
sounds more plugged up and blurbly when it accelerates and dies
(rich), then try turning the screw clockwise two clicks and give
it a test run. If you find that any of these adjustments help,
continue turning it one click at a time in that direction after
each test run until it feels like it's accelerating perfect.
Acceleration must be clean, crisp and abrupt. At the end of the
straight, the motor should cleanly fall off the pipe into a nice
4-stroking sounding idle when you let go of the throttle. If it
doesn't the LEM may need to be richened. The correct settings for the LEM
should be somewhere around 1.5 turns out from bottom.
Another way to tell if your LEM is too rich is by starting your engine
and getting it warmed up. Then bring it in and pinch the fuel line with
your fingers (be careful of the flywheel!) and count how long it takes to
stall out. If it takes more than 4 or 5 seconds to die, it's too rich and
you should take a screw driver and turn the LEM clockwise one click to
lean it out a bit.
During break-in the bottom end adjustment has to be rich to compensate
for the rich TEM. This means that after break-in you almost always need to
lean out the LEM a bit after leaning out the TEM. After playing with the
LEM for a while, you get used to how much punch it should have for the
temperature you run it at and you can always set it for that amount after
break in or whatever else you might have done. Nevertheless, you should be
able to just let that motor sit and idle forever without stalling.
If your looking for more power, leaning out the TEM will only give you
top speed. Only leaning out the LEM will help with torque and punch off
the line. Also, any leaning of the TEM also makes the LEM adjustment turn
a little richer, so watch for this. Also, watch the temperature of the
engine! Leaning the LEM really makes it heat up faster, so make sure you
don't go too far! As you LEM, the idle tends to go up, and you must
compensate for this by turning down the idle using the idle set screw on
the front of the carb.
Idle Set Screw
The idle set screw (ISS) controls the idling
speed of the engine. Simply turn the ISS clockwise a
little to make the idle speed go up, or turn it counter clockwise
to make the idle speed go down. You can adjust the ISS any
time you want and it won't change anything other than how fast
the engine idles at. Try to adjust the ISS while there is
no servo pressure on the screw. This means give the engine just
enough throttle from idle to allow the pressure on the screw to
be released. This will prevent a stripped out ISS. When the ISS is set
correctly, the carb should very slightly open with the opening at around
1-2 mm wide.
Step 4: Check the Engine's Temperature
Have you ever checked the temperature
of the motor when it's been running for a while? Heating a motor
up really hot seriously shortens your motor's life span and shouldn't be
done at anytime.
The Spit Test - You must have
heard of this method to check the general temperature of the
engine. After running for a minute or so, you just spit on your
finger (plenty of spit), wipe it on the motor heatsink head, and
if it boils away really quickly, it's too hot and therefore too
lean, so you should richen the TEM by turning it
counter clockwise a few clicks (I emphasize the few, not just
one). This should cool it down enough to make the engine last a
bit longer than it would at that lean setting. Normal running
temp is around 210 or 220.
However, don't think that running a
motor very rich all the time so that it is barely warm to the
touch is healthy. Running too rich causes the walls of the sleeve
to stay very wet and cool, while the combustion chamber temp is
much higher. This can cause the sleeve to not expand according to
the piston expansion creating more wear then if you were running
normally. A properly set engine can give blistering performance,
and if the fuel is clean and fresh, and if the air filter is
doing its job, the engine will last very long.
"End of the Day" Engine Maintenance
- Run the engine completely out of fuel. That
means to run the vehicle until it runs out and then start it again
to get every last drop of fuel out of the motor. This is a very
important and usually unknown fact to the performance of glow
engines. The fuel draws moisture from outside the engine and this
starts to attack the metal parts inside with corrosion.
- Clean off the dirt around the air
filter with motorspray then remove the air filter.
- Take a look inside the carb. It
should be nice and clean. There shouldn't be any dirt
particles in the carb. If there is, then that means your air
filter is not doing its job and has to be changed. It also means
that particles got into your engine and probably scratched up the
piston and sleeve, causing low compression.
- Put a few drops of after-run oil in
the opening of the carb. It is used to prevent moisture damage
and to protect the parts. You should be able to find this at any
hobby store carrying gas cars, trucks, planes, or boats. If
you're desperate, you can also use a few drops of synthetic motor
oil (like Amsoil) or if really desperate you can use WD-40.
- Clean the air filter pads with
diluted simple green. Motorspray might work too. For the OS CZZ
and CV engine there are 2 pads in the air filter. I only clean
the outer one most times. I clean the inner pad like once out of
every 8 times that I clean the outer pad. Dry the pad thoroughly
with a clean rag. It doesnt make sense to clean the filter
pad only to put it back into a dirty place. When removing, dirt
usually falls off the pad and ends up inside that rubber pad
holder. So before putting the pad back, use a Q-tip to clean the
area where the pad goes. Also clean where the air filter attaches to the
carb as shown in the photo.
- Put the air filter back on.
- Turn the motor over for about 5 seconds or so to suck the stuff into
the motor and coat all the parts. Do not put on a Glow starter!
- Pat yourself on the back for saving yourself a whole lot of polishing
you would have to do in the future if you didn't do this procedure!
Keep the Dirt Out!
Your #1 concern: You never want ANY
small dirt particles to get inside your engine. Lets say that
again. You never want ANY small dirt particles to get inside your
engine. There are three major places where dirt can get inside
- The carb Your air filter is very important because it keeps
particles from entering the engine through the carb. Never run your engine
without the air filter. And when removing the filter for cleaning, make
certain that particles dont fall into the exposed carb. It just
takes one particle to ruin the piston and sleeve.
- The head If the glow plug is removed, it leaves a huge hole
that leads straight to the piston and sleeve. Before removing the glow
plug, clean the area really well with motor spray and let it dry off. Then
remove the glow plug and do it with the car (engine) upside down. That
way, no loose particles can fall inside the engine (things cant fall
upwards). And leave it upside down all the way until that new glow plug is
secured in the head.
- The fuel line If you disconnect the fuel line from the engine
or the gas tank, make sure the tips of the fuel line and the fuel line
connectors are clear of dirt particles. Gas has a nasty tendency to
attract dirt particles into this area when you remove the fuel line. The
fuel line comes after the fuel filter in the gas tank, so any particles in
the fuel line will have a free path right into the engine. Dont
think that an external fuel filter will solve everything because
there is still fuel line after the external fuel filter to the engine. Any
particles that get in that fuel line will still have a free path right to
Blue Thunder or O'Donnell seems to be the recommended fuel to use. Certain
fuels may have a tendency to heat motors up unnecessarily. Blue Thunder or
O'Donnell don't seem to do this. On the otherhand, if your fuel works fine
and you are not familiar with adjusting the settings on the engine, then
by all means, don't change your fuel. Settings need to be changed when you
switch fuels and you may end up with more headaches if you are unfamiliar
with tuning an engine to the different fuel. As the saying goes, "If it
ain't broken, don't fix it".
As a general trend, the removal of head shims increases compression,
increasing output, highering operation temperature, and resulting in the
use of lower nitro. Less compression allows higher nitro use, less strain
on the motor, less bottom end, sometimes higher top end.
Read more about glow engines here:
Gas FAQs - Sponsored by "R/C Car & Driver".
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